Lean Line Design For Pump Manufacturing

A STUDY OF FACILITY PLANNING AND LINE concept FOR LEAN MANUFACTURING OF MONOBLOCK PUMP ELEMENTS Authored By: Priya Saikumar, Apoorva HD & Satbir Singh Sohal, Department of Industrial engineer science and Management, MVJ College of Engineering, Channasandra, Bangalore ABSTRACT This paper discusses the study carried out for proposing a one human race die hard duct layout with features of lean manufacturing for the manufacturing of Monoblock Pump Elements used in diesel displace take away pumps. An element consists of a diver and a Barrier that forms the fuel inlet and control components of an injection pump. The paper discusses critical analysis of the existing conventional layout and the designing of a lean line for the same process. The methodology adopt is consistent with the principles of Bosch turnout Systems, which borrows severely from the Toyota Production Systems, who are considered the pioneers in Lean Manufacturing. Our study adopts an get along based o n the conceit of guest takt time that aims at designing the process and the layout retentiveness in mind the wander of guest demand. This is a holistic approach as it helps focal point on the customers and only those activities that directly add value to the customers requirements.

It also provides for incorporating kanban-pull systems, self-activating material handling and online review article in an attempt to ameliorate the productivity, quality and reduce the run costs. As a turn up of our study, we flip success repletey devised a lean line for the shape of Monoblock pump elements and have accomplished a 31.17 % decrease in space, 48.35% reduction in ma! terial movement and a 41.53% reduction in instrument movement and also achieved one plot of land persist of work that eliminates the accumulation of WIP. KEYWORDS : Lean line design, Monoblock elements, Bosch Production Systems, customer takt time, Value added activities,Work in Progress. 1. INTRODUCTION Lean Manufacturing is all told nigh adding value and avoiding waste and Facility...If you want to get a full essay, order it on our website: OrderCustomPaper.com

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